Blogs: Powder Coating

Two Warnings for Anyone Considering Custom Powder Coating

Two Warnings for Anyone Considering Custom Powder Coating

My advice to anyone who wants a custom powder coating color is very simple, and always the same: don’t do it. Is it possible to create a custom powder that matches the exact color you want? Yes. Is it necessary sometimes? Also yes. But the road to custom powder...

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We’re All Around You: Local Projects in Lincoln, NE

We’re All Around You: Local Projects in Lincoln, NE

Here’s a word problem for the math enthusiasts: if Kaser has been blasting since 2005 and powder coating since 2014, and the population of Lincoln is 292,000 people, how much of our handiwork will be visible from your car window as you drive around town in 2023? The...

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Powder Coating: A Day in the Life

Powder Coating: A Day in the Life

Jay Wills (“Wills” to his friends and colleagues) has been spraying powder coating for most of his adult life. He’s as close to being an expert as anyone can be in our field. Here’s a normal day in his life as a powder coater. Consulting the Schedule Wills starts his...

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Is Powder Coating a Good Career for Car Enthusiasts?

Is Powder Coating a Good Career for Car Enthusiasts?

Nine out of ten applicants tell me they want to work at Kaser because they’re interested in automotive restoration. I hate to break their hearts, but I have to be upfront: powder coating has nothing to do with working on cars. For starters, we see very few car parts...

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Three Rules for Reducing Oven-Related Downtime

Three Rules for Reducing Oven-Related Downtime

The oven is often the largest, simplest, and most important piece of equipment in the powder coating shop. At Kaser, we have two ovens. One dries parts, and the other cures powder. Both ovens run eight hours a day, every day, and they’re the heartbeat of the shop –...

read more
How Many Coats of Powder does my Part Need?

How Many Coats of Powder does my Part Need?

When it comes to powder coating, more coats does not necessarily mean better performance. Here are a few things to consider when deciding how many coats to spray. When to Spray a Single Coat of Powder Coating At Kaser, we spray a single coat of powder 90% of the time....

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Four Powder Coating Terms You Should Know

Four Powder Coating Terms You Should Know

Savvy shoppers do their research. In order to advocate for yourself, you have to know the lingo. That’s particularly true if you’re in the market for services (i.e., powder coating). Here are four powder coating terms you should know before you talk to a pro. Shooting...

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Five Rework Traps (And How To Avoid Them)

Five Rework Traps (And How To Avoid Them)

Nothing ruins a powder coater’s day faster – or more thoroughly – than rework.  Rework pops up in the oddest places, at the most inconvenient times. Experienced powder coaters are not immune. While we cannot escape the laws of entropy, we can be proactive about...

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How To Help (And How Not To Help) Your Powder Coater

How To Help (And How Not To Help) Your Powder Coater

It’s no secret: lead times are long. They’re unusually long at Kaser, and from what I can tell, we’re not alone. Mostly, it’s beyond anyone’s control. I can’t solve global hiring and supply chain issues. That being said, there are a few things that customers should...

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What Not To Do in the Powder Booth

What Not To Do in the Powder Booth

Two powder coating operators walk into the booth at the same time. They’re spraying identical parts with identical equipment, using powder from the same box. Even their gun settings match. Why do their parts come out looking so different? It turns out that powder...

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A Tale of 32 Colors: Why We Stick With Our Stock

A Tale of 32 Colors: Why We Stick With Our Stock

Once upon a time, I used to let customers flip through vast powder coating color decks and choose whatever they wanted. I no longer do that. Instead, I’ve narrowed Kaser’s selection down to 32 stock colors, and (almost) everyone is much happier. Here’s why. These...

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Powder Coating: A Homeowner’s Guide

Powder Coating: A Homeowner’s Guide

Powder coating is a durable and cost-effective solution for refinishing everything from vent covers to lawn furniture, but it comes with some caveats. Here’s what homeowners need to know.   Know the limits of durability. When I say that powder coating is more durable...

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Introduction to Hanging Parts for Powder Coating

Introduction to Hanging Parts for Powder Coating

Assuming no previous finishing industry experience, all of my new hires start off learning the same thing: how to hang metal parts on carts. Hanging parts is not as simple as it sounds. A lot can go wrong, resulting in serious injuries, inadequate pretreatment, and...

read more
Introduction to Powder Coating

Introduction to Powder Coating

Powder coating can - and, I believe, should - be learned on the job. Experience is the best teacher: you’ll learn far more through trial and error than you could from a book.  That being said, here are some helpful ground rules to get you started. Wear your PPE. There...

read more
Powder vs. Liquid Coating: A Nuanced Discussion

Powder vs. Liquid Coating: A Nuanced Discussion

The powder vs. liquid coating conversation has been going on a long time. Experts have picked sides and spilled ink on the subject for decades, but customers remain confused. I get asked all the time which is better. While I am partial to powder coating because it has...

read more
The Three Cardinal Rules of Powder Storage

The Three Cardinal Rules of Powder Storage

Here’s a fun industry fact that most customers don’t consider: coatings that are not actively being sprayed must be stored. This presents a spectrum of challenges for a small business like mine. On the high-maintenance side, we have liquid coatings, which are...

read more
Is Powder Coating a Good Career for Car Enthusiasts?

Is Powder Coating a Good Career for Car Enthusiasts?

Nine out of ten applicants tell me they want to work at Kaser because they’re interested in automotive restoration. I hate to break their hearts, but I have to be upfront: powder coating has nothing to do with working on cars. For starters, we see very few car parts...

read more
Three Rules for Reducing Oven-Related Downtime

Three Rules for Reducing Oven-Related Downtime

The oven is often the largest, simplest, and most important piece of equipment in the powder coating shop. At Kaser, we have two ovens. One dries parts, and the other cures powder. Both ovens run eight hours a day, every day, and they’re the heartbeat of the shop –...

read more
How Many Coats of Powder does my Part Need?

How Many Coats of Powder does my Part Need?

When it comes to powder coating, more coats does not necessarily mean better performance. Here are a few things to consider when deciding how many coats to spray. When to Spray a Single Coat of Powder Coating At Kaser, we spray a single coat of powder 90% of the time....

read more
Four Powder Coating Terms You Should Know

Four Powder Coating Terms You Should Know

Savvy shoppers do their research. In order to advocate for yourself, you have to know the lingo. That’s particularly true if you’re in the market for services (i.e., powder coating). Here are four powder coating terms you should know before you talk to a pro. Shooting...

read more
Five Rework Traps (And How To Avoid Them)

Five Rework Traps (And How To Avoid Them)

Nothing ruins a powder coater’s day faster – or more thoroughly – than rework.  Rework pops up in the oddest places, at the most inconvenient times. Experienced powder coaters are not immune. While we cannot escape the laws of entropy, we can be proactive about...

read more
How To Help (And How Not To Help) Your Powder Coater

How To Help (And How Not To Help) Your Powder Coater

It’s no secret: lead times are long. They’re unusually long at Kaser, and from what I can tell, we’re not alone. Mostly, it’s beyond anyone’s control. I can’t solve global hiring and supply chain issues. That being said, there are a few things that customers should...

read more
What Not To Do in the Powder Booth

What Not To Do in the Powder Booth

Two powder coating operators walk into the booth at the same time. They’re spraying identical parts with identical equipment, using powder from the same box. Even their gun settings match. Why do their parts come out looking so different? It turns out that powder...

read more
A Tale of 32 Colors: Why We Stick With Our Stock

A Tale of 32 Colors: Why We Stick With Our Stock

Once upon a time, I used to let customers flip through vast powder coating color decks and choose whatever they wanted. I no longer do that. Instead, I’ve narrowed Kaser’s selection down to 32 stock colors, and (almost) everyone is much happier. Here’s why. These...

read more
Powder Coating: A Homeowner’s Guide

Powder Coating: A Homeowner’s Guide

Powder coating is a durable and cost-effective solution for refinishing everything from vent covers to lawn furniture, but it comes with some caveats. Here’s what homeowners need to know.   Know the limits of durability. When I say that powder coating is more durable...

read more
Introduction to Hanging Parts for Powder Coating

Introduction to Hanging Parts for Powder Coating

Assuming no previous finishing industry experience, all of my new hires start off learning the same thing: how to hang metal parts on carts. Hanging parts is not as simple as it sounds. A lot can go wrong, resulting in serious injuries, inadequate pretreatment, and...

read more
Introduction to Powder Coating

Introduction to Powder Coating

Powder coating can - and, I believe, should - be learned on the job. Experience is the best teacher: you’ll learn far more through trial and error than you could from a book.  That being said, here are some helpful ground rules to get you started. Wear your PPE. There...

read more
Powder vs. Liquid Coating: A Nuanced Discussion

Powder vs. Liquid Coating: A Nuanced Discussion

The powder vs. liquid coating conversation has been going on a long time. Experts have picked sides and spilled ink on the subject for decades, but customers remain confused. I get asked all the time which is better. While I am partial to powder coating because it has...

read more
The Three Cardinal Rules of Powder Storage

The Three Cardinal Rules of Powder Storage

Here’s a fun industry fact that most customers don’t consider: coatings that are not actively being sprayed must be stored. This presents a spectrum of challenges for a small business like mine. On the high-maintenance side, we have liquid coatings, which are...

read more
Quality Control for Busy Powder Coaters

Quality Control for Busy Powder Coaters

In a perfect world, the Kaser team would perform quality control at every step of the powder coating process, every day. Hanging, pretreatment, spraying, curing, and packaging – mistakes can (and do) occur at each of these stages, impacting the quality of the finished...

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Day One at Powder Coating University

Day One at Powder Coating University

The Kaser team is growing rapidly. My managers and I feel a bit like professors, guiding a fresh batch of recruits through Powder Coating 101 every few weeks or so. This is not a complaint. Yes, training is hard, but the benefits of having a full crew far outweigh the...

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Three Reasons I Don’t Need an Automated Line

Three Reasons I Don’t Need an Automated Line

Kaser Blasting & Coatings employs a batch booth setup, instead of an automated line. Honestly, that’s been a point of contention for more than one prospective client. Several large manufacturers have declined to give us their business because we don’t have a line....

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3 Common Causes of Rework (And What to Do About Them)

3 Common Causes of Rework (And What to Do About Them)

We live in a world of dirt, oil, and human error. As finishers, it’s good to acknowledge these realities. The sooner we embrace the inevitability of rework, the sooner we can get to problem-solving.  Here are the three most common rework scenarios I see at Kaser, and...

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You Might Be A Powder Coater (Who Just Doesn’t Know It Yet)

You Might Be A Powder Coater (Who Just Doesn’t Know It Yet)

I’ve been hiring long enough to know that the world is full of people whose skills would be valuable in the powder booth…if only they knew that powder coating existed. But they don’t. The more I think about the hordes of mechanically-inclined folks graduating from...

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You Think You Love Powder Coating…But You’re Wrong

You Think You Love Powder Coating…But You’re Wrong

Anytime a customer expresses satisfaction with our coatings, what they’re really happy about is our surface prep. They just don’t know it yet. We’re called Kaser Blasting & Coatings because “Kaser Sanding & Pretreatment” doesn’t really have the same ring. But...

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Why We Choose Powder Coating over Liquid Coating

Why We Choose Powder Coating over Liquid Coating

I suspect general public customers are partial to liquid coating because they imagine they could do it themselves.  The concept is familiar: they’ve used spray paint, latex paint, even acrylic paint - how different could industrial coating really be? So they push me...

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It’s Pretty, But Will It Last?

It’s Pretty, But Will It Last?

A lot of people approach shopping for industrial coatings as though they were buying their metal parts a makeover. While there’s nothing wrong with prioritizing aesthetics, there’s so much more to be gained from the coating process if you know how to ask for it. I’m...

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Patio Furniture Pitfalls and How to Avoid Them

Patio Furniture Pitfalls and How to Avoid Them

Metal patio furniture tends to be the general public’s gateway into the world of industrial coatings. This is particularly true in Nebraska, where harsh winters, hot summers, and constant humidity takes a greater-than-average toll on outdoor tables and chairs....

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The Cost of Refinishing Aluminum Wheels

The Cost of Refinishing Aluminum Wheels

It’s a fact that I don’t relish sharing: aluminum wheels are more expensive to blast and powder coat than steel wheels. Customers who don’t understand the discrepancy will likely be frustrated by it. Let me assure you that our pricing is not arbitrary. There’s a...

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Let’s Talk About What You See on Instagram.

Let’s Talk About What You See on Instagram.

Search #powdercoating on Instagram, and you’ll see hot pink wheels with contrasting inlays, metallic powders layered like galaxies, and neon green car parts with clear coat so thick you could get lost in it. It’s beautiful. It’s also very niche. Most people don’t...

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You’re Grounded. (Hopefully.)

You’re Grounded. (Hopefully.)

In powder coating as in life, we should aspire to be well grounded. The good news is that, at least in the powder booth, proper grounding is easy to achieve. Please note that the following advice comes from someone whose powder coating experience revolves solely...

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The Bad Kind of Blooming: Jase’s Search for Answers

The Bad Kind of Blooming: Jase’s Search for Answers

If the word “blooming” evokes happy thoughts of springtime and flowers, congratulations – you’re normal. If the word “blooming” triggers feelings of frustration and a deep-seated fear of rework, then you (like me) are probably a powder coater. I would venture to guess...

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The Pursuit of Smoothness

The Pursuit of Smoothness

Shortcuts and work-arounds are lifesavers for busy powder coating job shops. Anytime I can cap threads instead of painstakingly masking them with tape, for instance, I consider that a victory – it’s a time-saver that does not negatively impact the end product. There...

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Got Kerf? Here’s Why.

Got Kerf? Here’s Why.

Busy powder coaters will agree: silicone plugs are life-savers. They’re the quickest, most fool-proof way to ensure that blast media and powder coating stay out of vulnerable, threaded areas, and they’re reusable to boot. Like any other tool in your shop, though,...

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Quotes Notes: Things your Shop Can’t Do for You.

Quotes Notes: Things your Shop Can’t Do for You.

I’ve been quoting projects like crazy, lately, and I find myself writing the same notes over and over. That usually means it’s time for a blog post. General public customers, this one’s for you: here’s everything your blasting & coating shop can’t do. My note:...

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Cross-Examining Crosslinkers

Cross-Examining Crosslinkers

American powder coaters: it’s time for us to get acquainted with our crosslinkers. The crosslinker is responsible for causing polymer chains to link during the curing process. In other words, it’s the chemical agent that transforms the grainy powder we spray into the...

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Fail Friday: How a Perfect Coating Might Still be All Wrong

Fail Friday: How a Perfect Coating Might Still be All Wrong

Imagine for a moment that you’re a powder coater. You manage a well-regarded, family-owned blasting and coating business in Lincoln, NE. One day, a customer drops off two signs (that look very similar to one another), and asks you to powder coat one in blue and one in...

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The Road is Rougher than you Think

The Road is Rougher than you Think

Anyone new to the world of powder coating needs to internalize one fundamental truth: yes, powder coating is durable…but it is not indestructible. If you repeatedly hit a powder coated surface with a hammer, it will eventually chip. This may come as a sad revelation...

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Unfixable Flaws and How to Avoid Them

Unfixable Flaws and How to Avoid Them

True or false: there’s no need to package parts before sending them to the finishing shop, because any damage caused in transit will be invisible after blasting and coating? False. While most people understand that freshly-applied powder coating needs to be babied on...

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Heat, Sweat, and Soreness: Summer Powder Coating Problems

Heat, Sweat, and Soreness: Summer Powder Coating Problems

Imagine the hottest day of a Nebraska summer. Now add ten degrees to the temperature. Now picture yourself wearing full-body personal protective equipment and a respirator, while pushing large metal parts around on carts.  That’s a normal August day in the life of a...

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No Need to Panic: A Tale of Rust Streaking

No Need to Panic: A Tale of Rust Streaking

I got a call the other day from a Kaser client with a question worth blogging about. The client is a retirement community, for whom we had powder coated quite a bit of railing five years prior, all in white. If that raises red flags, it should: I’ve blogged before...

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The Secret Kaser Family Packaging Recipe

The Secret Kaser Family Packaging Recipe

True or false: the back of a truck (pickup truck, air-ride-equipped semi, or any model in between) rides as smoothly as the cab of said truck? False with a capital F and an exclamation point. While suspension has improved over the years, the back of any truck will...

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Shop For Powder Like A Pro

Shop For Powder Like A Pro

Good shopping means asking the right questions. This is true for just about anything money can buy, and powder coating is no exception. I’m not talking about the powder coating service, this time. I’m talking about the powder itself. No matter who you choose as your...

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Meditation on Metallic

Meditation on Metallic

Humans are attracted to shiny things. I get it – metallic powder coating is mesmerizing. But before you decide that every metal part you own should glitter, allow us to provide you with a reality check: applying metallic powder coatings is an expensive exercise in...

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How’s It Hanging?

How’s It Hanging?

“Danger” is perhaps too strong a word, but anytime you’re dealing with heavy metal parts, there’s always a risk of bodily injury. This risk is heightened a little bit every time you move the part – for instance, transporting it from the parking lot to the blasting...

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The Trouble with White

The Trouble with White

Anyone who has spilled spaghetti sauce on a white button down, cleaned fingerprints off of a white wall, or tried to keep a white car dust-free knows: the color white tends to be higher-maintenance than most. This is true in the liquid and powder coating world as...

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The Complete Package

The Complete Package

Myth: powder coating, once cured, is indestructible. Fact: while powder coating can be designed to effectively resist weather damage, sunlight, fading, industrial solvents, and moisture, it is not bulletproof. It is not even scratch-proof. If you throw a smooth,...

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Substrates: A Summary

Substrates: A Summary

Kaser sees quite a variety of parts come through the shop - lawn furniture, cars, steel beams and everything in between. Despite the broad diversity of the parts we handle, the majority tends to fall into one of only three substrate categories: steel, aluminum, and...

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A Customer’s Guide to Powder Chemistry

A Customer’s Guide to Powder Chemistry

Powder coating is not a monolith. “Powder” can mean a lot of different things at the chemical level, which is why we can’t (or shouldn’t) spray leftover powders indiscriminately on incoming parts. Different applications require different powder chemistries. Of all the...

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If You Can’t Stand the Heat, Stay Out of the…Car Wash?

If You Can’t Stand the Heat, Stay Out of the…Car Wash?

We talk a lot about the protective element of powder coating. It’s ideal for outdoor parts, for instance, because powder coating creates a barrier against the elements, protecting the part from damage. But there’s protection, and then there’s PROTECTION. Parts for...

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Guns, Pistons, and Knives, Oh My!

Guns, Pistons, and Knives, Oh My!

“Can you blast sensitive parts?” Typically, when I get this question, the customer is asking about a smaller part they want cleaned – a firearm, a knife, an oily piston, or something tarnished. They don’t want the current coating (if any) removed, they just want the...

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Keep it Together, Man

Keep it Together, Man

Which is more expensive: powder coating one large part, or powder coating the same part that’s been broken down into several smaller pieces? I get this question all the time. Often, it’s about something like a ladder rack for a truck: ladder racks can either be welded...

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Kaser, Cars, and You

Kaser, Cars, and You

I hear it a lot: “I’m restoring a car. Can you help?” The short answer is (usually) yes. Of course, “restoring a car” can mean a lot of different things, so I like to ask some questions, and make a judgment call on a case-by-case basis. For instance, if a customer...

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An Alternative to Custom Color

An Alternative to Custom Color

I published an article a while back on the custom color matching process for powder coating. The blog was a bit long and technical, because the custom color matching process is long and technical. In case you missed it, here’s the short version: matching powder...

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To Galvanize or Not to Galvanize

To Galvanize or Not to Galvanize

Adhesion. If you’ve been following Kaser Blasting & Coatings on social media, you know that adhesion has been the theme of 2018. Good adhesion is the foundation of a high-quality powder coating job. It’s the reason we blast: removing mill scale, rust, and old...

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When Bigger Means Better

When Bigger Means Better

In a world obsessed with sleek, portable, pocket-sized technological advances, Kaser Blasting & Coatings is here to tell you that the old adage still occasionally rings true: sometimes, bigger is better. Over the years, we’ve built and modified our space to bring...

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